10am – Now we’re on to the final piece of equipment, the Carrier 24ABB evaporator coil unit.  The same process takes place, clean off the flooring, place a new drip pan under the equipment, place and level the equipment for in-line installation, metal screws to attach to the heater then some silver tape to seal and the placement is complete.  We just need to connect the PVC drain pipe wiht a fitting and some glue, and also the plastic tubing for the overflow drain from the drip pan and we’re good to go.

10:30am – Now that everything is in place, it’s time to connect all of the wiring and tubing.  The wiring is pretty straight forward.  We strip the ends off of the old power and control wires, splice in with the new units and cap off and place it back in the enclosures.  As with any installation that is not new construction, you don’t get to see everything that is needed until you tear out the old equipment.  In our case, the physical dimensions of the old heater was much longer than the new equipment, and then factor in the absence of a transition piece between each component, and it was easy to see that the old gas line was not long enough to extend to the new heater.  Now we need to make a parts run to extend the gas line and some extra silver tape will always come in handy.

12pm – The heat of the day is catching up with us and we’re close to firing up the system.  The gas line extension is fitted in after the emergency cut-off valve.  We turn the gas on and bubble test the connections for leaks and there are none so we’re in business with a heater.  Now it’s time to run the copper tubing for the air conditioner, sweat solder it in place with the torch (and it’s a good thing there were no gas leaks!).  Now the installer goes outside to the blower unit to charge the system with Puron while the helper bubble tests all of the solder joints for leaks.  No leaks!  So we have a full charged Puron home ar conditioners system ready to test.

1:00pm – We power up the system and ther is frosty cold air blowing into the attic.  Without the ductwork connected, all of the cool air is blowing into the work area, so now the fans are no longer needed.  Now since we don’t have to worry about cooking ourselves in the attic we can take a lunch break while the system runs.  This is important not only for cooling off the work areas for our comfort, but to make sure everything is working properly, and especially that the drain is draining.  The worst thing that could happen is that the condensation flow is obstructed or improperly routed and you end up with water damage…not good.  The guys head out to get a bite to eat while I keep an eye on the condesnsation flow, and it’s a good thing because the placement of the unit was on a slight tilt that backed up the condensation flow back into the unit instead of out through the drain pipe.  So now I need to turn off the air conditioner until the guys get back so they can re-level the system and re-test.

Time for another Kolache break.  I promise that I’ll finish the story in Part 3.

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